Scaling up is hard to do

I’ve written previously about fusing plastic bags, bubble wrap, and Vilene to produce material that is flexible but robust enough to embroider. I’ve used it to make small items such as Oyster cardholders, spectacle cases (below), and smartphone covers.

Eyeglass case for spectacles
Spectacle case made from recycled plastic bags

Now that I’ve started making felt, which is quite a wet process, I thought I’d see if I could make an apron from this fused plastic. After all, it should be waterproof!

However, the size of the plastic fabric I can make is limited by the size of my domestic ironing board – 120cm x 40cm, or 80cm x 40cm if you exclude the bit that tapers. Now, I’m not huge, but for a butcher’s apron that gives reasonable protection I reckon I need a minimum size of 80cm x 50cm.

The other problem is that, when they fuse, the plastic bags and bubble wrap shrink. This happens very quickly when they are ironed. With small pieces the iron passes over the whole area almost simultaneously. On larger pieces, however, the part that is being ironed starts shrinking while the rest does not – which leads to unwanted creases and bulges.

Fused plastic fabric
Uneven shrinkage of the plastic and bubble wrap resulted in a bulging, curved surface

This is the result. I ended up with a bulging, curved material that’s not really suitable for a one-piece butcher’s apron.

I’m not quite sure what to do with it. Maybe I can cut it up into smaller pieces and use it as some kind of patchwork (or for making smaller items). I’ll leave it for now – perhaps inspiration will strike later!

Advertisements

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s